About
Welding Positioners
“Welding Positioners” are mechanical
piece of equipment that holds and rotates a tubular or
spherical industrial workpiece, such as flanges and pipelines, through 360 degrees, to allow a welder
to work at a suitable angle and on a steady surface. The main purpose
of a welding positioner is to ensure that the workpiece is ALWAYS in the most suited
welding position.
Need
for Welding Positioners and its Usage in Industries
“Welding
Positioners” allows a welder to stand in one position and unceasingly
work on a level surface. This prevents worker fatigue and increases
productivity, since the welder is not having the need to constantly move around
the workpiece to complete the weld. This method of work piece presentation also
tends to ensure reliably high-quality welds, since no overhead or vertical runs
are involved.
“Welding
Positioners” are being
implemented in many industries, to reduce the trail required to process and
access parts, while minimizing the number of times a part must be manually moved.
A “welding
positioner” solves many hitches when it comes to weld quality, as it rotates
the workpiece at a controlled rate and speed, to maintain a continuous,
penetrative weld.
PRIMO’s Welding Positioners can be expediently used for circumferential welding,
strip cladding, for down hand position welding, to set the job suitably for
easy accessibility to complex assembly and many more.
|
Industrial
Application Usage of Welding Positioners |
|
Our Welding positioners
are suited to a variety of industrial applications including: Welding
Positioners to rotate & tilt large assembling parts in various positions,
in a Heavy Vehicle / Automobile Manufacturing & Assembling Industry. Welding
Positioners are used in Pipe Fittings such as Flanges & Valves to provide
a fine finish welded joint. Positioners
in Steel fabrication Industries. Welding
Positioners in Tank Fabrication Industry. Welding
Positioners in Passenger Train Manufacturing / Fabrication Industry. |
|
Modules of Welding Positioner &
Features |
|
Primo welding
positioners are all steel geared equipment designed for safety in operation.
Does not use chains or belts in drive transmission for this purpose. |
|
It comes
with an electronic variable speed drive unit for speed control. |
|
It is
equipped with a digital meter that displays the speed of rotation. |
|
Reduces
the dependence on crane to manipulate the job. |
|
Helps in
improving the weld quality and aesthetics, by allowing ‘Down hand’ welding
position. |
|
Can be
used for manual or semi-automatic or automatic welding equipment. |
Product Specifications:
|
FEATURES |
BRIEF MACHINE SPECIFICATION |
|
Model Name/Number |
PWP10, PWP50, PWP100, PWP300, PWP600, PWP1200, PWP3000, PWP5000,
PWP10000 |
|
Machine Modules |
Our Welding Positioner comprises of necessary parts like: Adjustable rotation speed Angle indicator for tilting movement Remote Controller with cable Digital speed indicator on the controller panel for monitoring
rotation |
|
Load Capacity |
Tonnage Capacity ranging from 3 Tons,5 Tons, 25 Tons In Kgs, ranging from 25 kgs to 25000 kgs |
|
Table Rotation Speed (Rpm) |
Table Rotation Speed in rpm: 0.04-0.4, 0.05-0.5 rpm (Variable) |
|
Table Diameter (mm) |
Welding Positioner Table Diameter Ranging from minimum of 180 mm to
a maximum of 2000 mm |
|
Table Tilting Degree |
0-90 degrees, 0-135 degrees |
|
Turning Motor (KW) |
0.25-4 KW (or suitable) |
|
Tilting Motor (KW) |
Manual / Motorized |
|
Centre of Gravity (mm) |
CG in 100, 150, 200 mm |
|
Eccentricity (mm) |
Eccentricity in 75, 100, 150, 200 mm |
|
Controls |
All controls are housed in a remote operator pendant |
|
Positioner Drive |
Through variable frequency drive. 3 phase AC motor |
|
Special Welding Positioner
Application |
Please discuss with our Sales / Technical team about your exact
requirement to offer our Best available welding positioner solutions. |
For Sales & Service : +91 9600045030
For Job Vacancy : +91 44 47112675
E-mail : enquiries@primoautomation.com
Web : www.primoautomation.com
PRIMO AUTOMATION SYSTEMS PVT LTD.
Survey No.500/5 to 500/8, Amarambedu Village,
Kundrathur Post, Chennai - 600 069, Tamil Nadu, INDIA
Copyright (C) 2024 All right reserved @primoautomation.com
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