What
is H Beam Fabrication Machine ?
PEB H Beam Fabrication machine is used to convert or fabricate H
Beams from individual Plates. As the whole welding is done in H –
configuration. It is so called H Beam Fabrication Line.
How
to Fabricate H Beams from Plate
H Beams can be Fabricated from precut lengthy plates called Flange
Plates & Web Plates. These Flange & Web
plates required are precut from standard available steel plates of industrial
stock sizes by either shearing or Plasma / Oxy Fuel Cutting process.
The Pre Cut Flange & Web Plates are loaded on to the inlet
conveyor for further Beam Fabrication processes. The plates are fed to the “H
Beam Tack welding station” for doing single point entry level
tacking between the 2 Flanges & the Web to form an H configuration. Our H
Beam Tack Welder is employed with necessary hydraulic fit-up cylinders which
can help the operator in forming the H Beam with enormous ease. We can also
provide the necessary auto adjustment Web lifting arrangement with Digital
readout to know the exact position of the Web with respect to the Flanges
before the Weld tacking process. The Weld tacking is done manually by the
operator using Mig Welding hand torch.
The Tacked H Beam is then transferred to the Main Welding Station
called the “Pull Through Welding Machine / Station” (PTW
Machine). The Pull Through Welder is the heart of the entire H Beam Fabrication
line. The H Beam which is only tacked at 2 pints at the entry only till this
stage is positioned inside the PTW Machine with the help of the Inlet Conveyor
modules. The Pull Through Welding System is equipped with the following major
modules built to serve specific purposes.
List of Modules used in H Beam Welding Line
Inlet
Conveyor Module. |
Outlet
Conveyor Module. |
Web
Lifting Unit. |
Main
Beam Clamping Cylinders. |
Main
Frame Up / Down Unit. |
Fixed
Side Pull Through Drive Unit. |
Moving
Side Pull Through Drive Unit. |
LH
& RH Torch Positioning slides along with Twin Wire SAW Torch. |
Beam
Warpage control mechanism. |
Flux
Storage Tank with heaters. |
Flux
Recovery Unit. |
Submerged
Arc Welding Power Sources. |
Electric
Control & Operator Control Panel with Touch screen. |
Hydraulic
Power Pack. |
Over-Head
platform for housing various machine accessories. |
With the help of the above machine configuration / modules, the
tacked H beam is converted in to full Welded H Beam while the beam Pulls
Through the Machine. The H Beams are fabricated / welded with Twin Wire
Submerged Arc Welding Process which allows larger Weld deposition than
conventional MIG Welding or single wire SAW process. Depending on the Thickness
of the Web & Flange of the beam, various other advanced Welding processes
can be employed to convert the single point tacked Beam to a fully Welded H
Beam.
Various Parameters governing the Weld Quality and Fillet Sizes
such as Welding Current, Voltage, Beam Traverse speed, are controlled by the
PLC Controlled System.
Primo also offers the above Pull Through Beam Welding Systems in
different configurations along with other accessory equipment accordingly to
suit the requirement of the Customers in Steel Beam fabrication industry.
List of Accessory Units for PEB
Industry
Plate Seamers / Splice Welding Equipment. |
CNC Plate Drilling machine for Web & Flange
hole drilling, |
CNC H-Beam Drilling – 3 Spindle / 1 Spindle
options |
Beam Flipping Device. |
Beam cross Transfer Device. |
Beam Straightening Machine. |
Customized length of Conveyor modules |
Plasma & Oxyfuel Cutting Machines along with
strip cutting heads. |
Flange & Web Plate Strip cutting machine. |
Why Choose PRIMO amidst
competitors
“PRIMO” is a
World Leader in manufacturing & supplying of H Beam Welding System across the Globe. We
are in the Welding Automation business since 1995 and we have manufactured and
exported beam welding lines since then, and till date we have installed 400+
Beam Welding Lines overseas and in India. 25
+ years of core industry exposure makes us believe we are the best in the
industry when it comes to Beam Welding Automation solutions.
PRIMO is the first Indian Welding Automation company to manufacture and supply Beam Fabrication
Machine to elite band of customers. PRIMO has made several first time
achievements when it comes to Machine upgradation features. Hence we have got a
long list of satisfied customers who choses to upgrade or buy more latest Beam
fabrication machinery from us. We understand A to Z requirement of Beam
Fabrication industry.
H beam welding machine is also known as PEB Flange Welding line. Primo is a renowned specialist in making Flange welding line for PEB industries.
We are a one stop solution provider for Beam Welding offering
complete turnkey solutions, for Pre- Engineered building applications.
Automation helps in not only deskilling, it results in low rework( especially
in flange & web assembly).
PRIMO has got a strong foothold in Southeast Asia, Middle East
& African market. We have catered to almost all the major Structural PEB
giants in the market to meet their Project demands.
Our H Beam Welding is configured to Weld and Produce beams in H
format or Horizontal format. When you buy a Beam Welding machine from Primo,
you can be assured that your investment is on a most Up to date, Flexible,
Scalable, Reliable & Proven machine design.
Most of our customers are using our machines for producing more
than 1000 Tons per month production, which speaks volumes about our machines,
their Capability and Reliability.
PRODUCT
SPECIFICATIONS :
FEATURES |
BRIEF
MACHINE SPECIFICATION |
Weld
Process Type |
Submerged
Arc Welding for fabricating Steel Beams Horizontal
Beam Welding configuration |
Model
Name/Number |
ABW
Series ABW-2100,
ABW-1850, ABW-1500, ABW-1200, ABW-1000 |
Usage
/ Application |
Pre
Engineered Beam Fabrication Plate
to Beam Conversion Structural
Beam Welding Automatic
SAW Beam Welding High
Rise Beam Welding Fabrication Railway
Beam Fabrication / welding Crane
Beam Welding Trailer
beam Welding Box
Beam Welding Curved
Beam Welding Architectural
Beam Welding Tapered
rafter beam welding |
Machine
Controls / Features |
Standard
Features : Only
entry Tacking is required. No full tacking needed. Automatic
aligning of beams inside Pull Thru Welder. Highly
Precise Machine Controls such as Hydraulic Beam Clamping, Positioning and
Pull Thru Beam transfer, PLC
Controlled Machine, Touch Screen HMI. Advanced
Single Window Parameterization / Recipe function for control of Welding
Current, Beam Pull Thru Speed, Inlet & Outlet Conveyor speed & any other
important parameters. |
Machine
Modules |
Standard
Options : Plate
Seamer or Splice Welder Beam
Assembly and Tack Welder Pull
Thru Welder – Main Welding machine Conveyor
Modules for inlet and Outlet Beam Transfer Optional
Modules Offered : PRIMO
can offer complete Material Handling systems for Beam Maneuvering such as Beam
Flipping Device Beam
Cross Transfer Device Beam
Straightening Machine |
Welding
Current Range |
100
to 750 Amps, Adapted to suit various thicknesses of beams |
Automation
Grade |
Fully
Automatic / Semi Automatic |
Special
Application Welding |
Please
discuss with our Sales / Technical team about your exact requirement to offer
our Best available Beam Welding Automation Solutions. |