"PRIMO" is a World Class Welding Automation Machinery supplier specialized in Manufacturing and supply of Automatic TIG Welding System to various industries in India and globally Since 1995. We have supplied more than 150+ Welding Special Purpose Machines, most of them with High end Automation technology to meet industrial TIG Welding demands with respect to Various advanced TIG process & its relevant technologies.
PRIMO has developed expertise and added "Hot Wire TIG Welding" feature in our Automated TIG Welding System with enormous ease. The introduction of Hot Wire TIG Welding in an automated environment increases your productivity by 30 to 50% depending on the Job Profile and Welding WPS Schedules.
PRIMO has a got a wide range of TIG Welding Automation solutions to cater to the exact need of customers in Various Industry Segments. Our Automatic TIG Welding machines are used by our esteemed clients for various applications 24 X 7 to meet their productivity demands.
What is Hot Wire TIG Welding?
Hot Wire TIG Welding is an advancement to the conventional Tungsten Inert Gas Welding Process. A Hot Wire TIG can be both manual as well as automated process. This process is achieved by the introduction of Pre Heated wire instead of a normal Cold wire. This Pre Heated Wire allows an extended time for the molten weld pool to settle, during this time the deposition rate of the filler wire can be drastically increased. In order to reap the full benefits of Hot Wire TIG, it is always preferred to adapt an Automated Welding Process.
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Advantages of Hot Wire Tig Welding |
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Hot-Wire TIG Welding Process is employed to achieve higher deposition rate over a standard TIG Welding Process. Depending on the application various machine configurations can be adapted. · Provides More accurate control for introduction of more wire into the weld pool, resulting in a Higher Weld Deposition. · Uniform Bonding with Layers and Joints. · Can be easily adapted in a Automatic Machine. · No extra skill required in setup establishments. · Better suited for complex Joint fitups · Can be easily combined with other advanced features such as Automatic Gap Control and Automatic Layer shifting techniques. · With the help of completely Automated setup we can combine Hot Wire TIG along with PTA and MIG Process for Multi Process welding by applying different process for root layer & Capping Layer. |
PRIMO has Successfully implemented Hot Wire Cladding and Welding systems in a high Productive environment. PRIMO has effectively developed this precise Hot Wire Welding technology for various applications such as
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Applications of Hot Wire TIG Cladding |
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· Can be Used for Hard facing of Triple Eccentric Valve body or Triple Offset Butterfly Valve - TOBV and its accessories. · Hot Wire TIG Welding for Straight Tube Butt Welding System for boiler Tubes, · Automatic TIG Welding machine for Pump Case Welding system, · Thin Sheet Tig Welding machine for Longitudinal seam & Circular seam welding system, · ID & OD TIG Cladding of Pipes & Tubes for Oil & Gas Industries · Automatic TIG Ball Cladding of Valves.& its components. · TIG Cladding / Welding in Food Processing Industry for Hard facing of Screw barrels & Screw conveyors. · Stellite TIG Hard facing for wear resistant coating. · Oil & Gas Industries for Stabilizer Drill hard facing, Down head Drill hard facing. · Welding automation for TIG process. · Titanium Joint Welding for Defense & Space segments. · Specialized Surface coating using PTA welding process. · Narrow Grove Auto TIG Welding of various Joints. · Narrow Grove Hot Wire TIG Welding for Oil & Gas industry · Straight Tube Butt Welding (STBW) for Boiler Tubes. · Pipe to Pipe Joint Hot Wire TIG Welding. · Tube to Tube Hot Wire Tig Welding Automation for Boiler Heat Exchanger Tubes. · Narrow Groove Hot Wire TIG for Heavy Walled Thick Pipes for Thermal Power Projects. |
PRODUCT SPECIFICATIONS :
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FEATURES |
BRIEF MACHINE SPECIFICATION |
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Process Type |
Automated Gas Tungsten Arc Welding GTAW / Tungsten Inert Gas TIG Welding |
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Model Name/Number |
PAS-ATIG-100 |
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Machine Controls / Features |
· Highly Precise Machine Controls, · PLC / CNC Controlled Welding Control, · Advanced Single Window Parameterization / Recipe function for control of Welding Current, Hot Wire Welding Current, Travel Speed, Gas flow rate, Hot /Cold Wire Feed rate & any other important parameters. · Optional G Code Programming functions, · Customized TIG Welding Torches to suit customer component requirements. |
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Machine Modules |
· Column & Boom TIG Welding Manipulator / Side beam carriage type TIG machine setup. Robotic TIG Welding System. · Mechanized Torch manipulation unit using servo / normal motorized for XYZ movements with customized stroke lengths. Continuous Rotation of Torch for special TIG Welding applications. · Main Arc & Hot Wire TIG Process Equipment. · Standard / Customized TIG Welding Torch. · Machine Control Unit. · Component manipulator such as Tiltable Welding positioner, Turn Table, Rotary tables, Head & Tail Stock etc. |
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Welding Current Range |
100 to 300 Amps |
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Automation Grade |
Fully Automatic / Semi Automatic |
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Special Application Welding |
Please discuss with our Sales / Technical team about your exact requirement to offer our Best available Welding Automation Solutions. |
For Sales & Service : +91 9600045030
For Job Vacancy : +91 44 47112675
E-mail : enquiries@primoautomation.com
Web : www.primoautomation.com
PRIMO AUTOMATION SYSTEMS PVT LTD.
Survey No.500/5 to 500/8, Amarambedu Village,
Kundrathur Post, Chennai - 600 069, Tamil Nadu, INDIA
Copyright (C) 2024 All right reserved @primoautomation.com
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