"PRIMO" has recently added “3 Spindle CNC Beam Drilling Machine” - A CNC controlled servo beam drilling machine in the long list of products for Drilling, Welding, Cutting, Fabrication & its allied Automation Products. Since 1995 we are in the field of design, conceptualization, manufacturing of Welding & Handling automation solutions to various industry segment and customer base. In the continuous effort we have added CNC controlled three spindle 7 axis beam drilling machine for catering to our already established customers in the Beam fabrication and heavy structure fabrication industry.
Benefits of our 3 Spindle 7 Axis CNC Beam Drilling Machine: |
Deskilling of Drilling process - Beam need not to be marked and Punched for drilling purpose. Marking and punching operations can be eliminated and the fitter too. Highly Productive beam drilling process. Cost effective CNC beam drilling process. Drill hole measurement accuracy is highly repeatable and not dependent on operator skill 24 X 7 Up time with the usage highly reputable automation products Fatigue on Operator is eliminated. Since it is a CNC Controlled machine, the pitch accuracy will be +/- 0.05mm. Beam need not be placed exactly with butting reference. 10 to 15 mm variations can be taken care by the machine. Hence the loading time is drastically reduced. Multiple Beams can be stacked & drilled. All Profiles like “H” & “I” beams, “L” Angle, “C” Channel, Circular Square & Rectangular tube sections can be drilled. 1000 Plus programs can be stored and recalled as & when required. Hence need not do nesting again. Thus, nesting time can be saved. |
This machine is used to drill holes on the “H” Beams, “I” Beams, “L” Angle, Cut plates, Square and Rectangular Tube sections. Plate of maximum thickness of 80 mm and maximum hole of 50 mm dia can be drilled in this machine. Any length of beams from 1 Meter up to 15 Meters can be drilled automatically
This machine is equipped with all the latest control architecture which employs industry standard CNC controls, high precise servo motion control, G code compatibility, highly customizable according to customer needs.
CNC CONTROLLED 7 AXIS - THREE SPINDLE BEAM DRILLING MACHINE APPLICATION:
· CNC Beam Drilling in PEB Beam Fabrication Industry · Railway Beam Drilling in Heavy Fabrication Industry · Bridge Girder / Plate Girder drilling in Heavy Fabrication Industry · Drilling of square tubes, Channels in Heavy Structure Fabrication industry |
PRODUCT DESCRIPTION
FEATURES |
BRIEF MACHINE SPECIFICATION |
Process Type |
Automatic CNC Controlled Three Spindle 7 Axis Beam Drilling Machine |
Model Name/Number |
BDM-1000 (Maximum beam of size 500 mm (Flange) x 1000 mm (Web)) BDM-1200 (Maximum beam of size 800 mm x 1200 mm) BDM-1500 (Maximum beam of size 1000 mm x 1500 mm) |
Machine Controls / Features |
Highly Precise Machine Controls, PLC / CNC Controlled, Advanced Single Window Parameterization / Recipe function for various drill sizes & beam references separately. High Speed drilling function, G Code Programming functions, Air hydro system tool locking mechanism, Handles HSS drills & brazed carbide drills, BT & MT Tool acceptance with appropriate sleeves, Recipe based automatic spindle speed & feed selection for a given drill diameter, 7 Axis Precision Servo Positioning system for Long, Cross & Vertical Travel, HAAMP - Highly Advanced Automatic Multi Point Referencing – Eliminates manual beam edge referencing errors, Fully Scalable Technology (As against conventional CNCs), One Cable Technology for all Servo axes increases reliability and ease of maintenance, Precision Ball Screw / Rack & Pinion transmission in servo axes. |
Machine Modules |
CNC / PLC control unit, 15 Inch Touch screen operator interface, XYZ CNC gantry for high precise / high speed positioning, Collapsible covers for protecting all axes from dusts and metal chips, High speed drilling spindle unit, Inbuilt thru coolant function for carbide drill tools, Heavy duty machine bed, Coolant recirculation unit, Beam clamping system, Optional countersunk holes capability, Optional hydraulic beam clamping, Optional chip conveyor system, Optional ATC - Auto Tool Changeover mechanism for various drill sizes, Optional dual drilling head. |
Maximum Thickness & Hole Dimeter |
Maximum thickness of 80 mm. Maximum hole of 50 mm dia can be drilled in this machine. In case of higher thickness, we have the other advanced machine configurations. |
Automation Grade |
Fully Automatic CNC Controlled Three Spindle 7 Axis Beam Drilling Machine / Semi-Automatic. |
Special Drilling Application |
Please discuss with our Sales / Technical team about your exact requirement to offer our Best available CNC Beam drilling solutions. |
Three Spindle 7 Axis CNC Beam Drilling Machine-Working Sequence:
· Make nesting of your CAD Drawings (holes to be made). · Feed the nested file into the system. · Enter the value of the Drill size & Feed rate. · Load the beam on the in-feed conveyor. · Select the program and switch on the machine · Beam Pusher mounted on the in-feed conveyor will grab the beam push to drilling area as programmed distance. · Horizontal hydraulic clamp will clamp the beam from the side. · Vertical Hydraulic clamps will clamp the flanges on the top. · All the three spindles will start drilling simultaneously or independently as per the program. · On completion of drilling operation, the horizontal and vertical hydraulic clamps automatically de clamps. The pusher moves the beam to the next drilling area as per the Program. · After completely drilling the holes on the beam, the horizontal and vertical hydraulic clamps automatically de clamps & the spindles reaches its home positions. · Unload the drilled beam from its out-feed conveyor. |