Robotic Welding Automation
"PRIMO" has delivered its state-of-the-art Robotic Automation solutions to Various Customers in different industrial segments for Robotic MIG / TIG / Plasma Welding as well as Robotic Handling Automation.
We take up Robotic automation Projects mainly pertaining to Heavy steel Fabrications.
PRIMO has executed and supplied more than “75+ Robotic solutions” to Various customers in different industrial segments such as Automotive, Valve Industry, Railways, Yellow goods – Excavator manufacturers & Heavy Fabrication segments.
Robotic Welding Technologies Adapted:
Recent advancements in Robotic welding with the latest Adaptive Welding techniques such as:
Start Point & End Point Detection both Wire & Nozzle Touch sensing as well as Laser Point Tracking.
Thru the Arc Seam Tracking called as Arc Sensor / Adaptive TAST in Fanuc arc welding Robots.
Advanced & Basic Weld Guides for ABB arc welding Robots. COMARC sensing with Yaskawa Robots.
Root Pass Memorization Function & Multi-Layer Adaptive Program Techniques.
Program Less / Teaching Algorithm for various profiles.
Advanced Vision Senor Integration, Automatic 2D / 3D drawing to Robot Program Conversion to avoid hassle free Cumbersome manual Teaching of Robot Positions Zero / Very Minimal Rejection ratio.
Seamless High-Speed Interface between Power Source & Robot Control.
Dependency on Highly accurate Joint fit ups for welding are gone days with the implementation of 2D Laser profile sensors for Seam Tracking of both offline & Online during Welding.
Industry 4.0 & IOT Ready Equipment can be offered to end customers with readily available data acquisition and monitoring system for having control over Production, Quality and Maintenance Metrices.
24 X 7 availability |
Robotic Welding Cell Specialties:
PRIMO’s Specialties is to take up and deliver any level of ”Turnkey Robotic Welding Automation” combinations to offer the best-balanced robotic welding cell configuration both in terms of technological adaptation and cost effective proven welding automation & handling solutions.
We are preferred Robotic System Integrators for various Brand Robots such as ABB, Fanuc, Motoman – Yaskawa, Kuka and others.
When it comes to welding, we do have the in house capability of Integrating Various brand Robots as stated above with various brand Welding equipment such as Lincoln Electric, Fronius, Lorch, and any other brands preferred by our customers.
Robotic Welding Automation offers immense benefit in various accounts as mentioned below:
Advantages of Robotic Welding Automation |
Complete Deskilling of Manual Welding process which is hugely Skill and availability dependency. |
Can eliminate / reduce the cost of expensive Fit ups & Jigs usage. |
Can be safely deployed in hazardous environments where prolonged exposure to Chemical and noxious welding gases can harm industrial work force / operators. |
Lesser Cycle Time, Highest Robot Up-Time which in turn increases Productivity. |
Best All Time reliable and consistent Weld process quality such as uniform Penetration, Weld Bead Appearance. |
Zero / Very Minimal Rejection ratio. |
Easily adaptable programming techniques for complex weld joints. |
Avoids human error & Fatigue which in turn increases the Operation Efficiency drastically. |
24 X 7 availability. |
Welding & Handling Robots finds its usage in Various industries for different kind of applications such as:
Robotic Welding Automation Applications: |
Robotic Wheel Welding with advanced Laser Seam Tracking Options for Automotive Industry. |
Robotic Axle Welding for Trucks and Locomotives in Automotive Industries. |
Wheel Handling Automation in Automotive Industries. |
Pick & Place Robotic Automation for material handling in various industries. |
Robotic Plasma Cutting including Bevel Cutting applications. |
Robotic Oxyfuel Straight & Bevel Cutting applications. |
Robotic Automation for Excavator Component welding for Yellow Goods Industry. |
Robotic Automation for Valve Hard facing & Welding. |
Robotic Hydraulic Cylinder welding for joining of Rod ends, Hydraulic Cylinder End Cap welding and Cylinder Port Welding. |
Narrow Grove Robotic MIG / TIG Welding. |
Robotic PTA welding. |
Railway Side wall & Roof Stainless steel Robotic Welding. |
Robotic Hard facing of special Wear Plates for Shipping & Mining Industries. |
Robotic Welding Cell - Product Description:
FEATURES | BRIEF SPECIFICATIONS |
Process Type | Robotic Arc / MIG Welding Systems Robotic TIG Welding Systems Robotic PTA Welding / Hard facing Systems |
Machine Modules | Robotic Manipulators such as Linear 7thAxis sliders for Robots, Different Type of Component manipulators such as Robotic Welding Positioners, L-Type or Sky Hook positioners, Head & tail Stock Positioners, Torch Cleaning & Cutting Stations Customized Robotic water-cooled welding torches according to application. Safety Fencing for the Robotic Welding Cell. Robotic Grippers / End Effectors for Handling Robots Other Hard Automation modules depending on specific applications. Vision Sensors, Laser Profile Sensors for Seam Tracking with Robots. Various Software & Hardware elements for Adaptive welding features. |
Machine Controls / Features | Highly Precise equipment / modules. Advanced adaptive features with Robotic Seam Tracking, TAST, Laser Profile sensors. High Speed Ethernet OP / Device Net interface between Robots & Peripheral devices such as Weld Equipment, Vision Sensors, Laser Sensors, etc. IOT interface for Monitoring of Quality, Production & Maintenance Metrices. Safety Modules such as Light barriers, Welding Light shields, Fencing can be offered. |
Welding Current Range | 100 to 450 Amps |
Special Application Welding | Please discuss with our Sales / Technical team about your exact requirement to offer our Best available Robotic Welding & Handling Automation Solutions. |
AMW
Axles India
Caterpillar
Komatsu
Larsen & Tou
RSB
Wheels India
For Sales & Service : +91 9600045030
For Job Vacancy : +91 44 47112675
E-mail : enquiries@primoautomation.com
Web : www.primoautomation.com
PRIMO AUTOMATION SYSTEMS PVT LTD.
Survey No.500/5 to 500/8, Amarambedu Village,
Kundrathur Post, Chennai - 600 069, Tamil Nadu, INDIA
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