PEB Beam Welding System

What is H Beam Fabrication Machine ?

PEB H Beam Fabrication machine is used to convert or fabricate H Beams from individual Plates. As the whole welding is done in H – configuration. It is so called H Beam Fabrication Line.

How to Fabricate H Beams from Plate

H Beams can be Fabricated from precut lengthy plates called Flange Plates & Web Plates. These Flange & Web plates required are precut from standard available steel plates of industrial stock sizes by either shearing or Plasma / Oxy Fuel  Cutting process.

The Pre Cut Flange & Web Plates are loaded on to the inlet conveyor for further Beam Fabrication processes. The plates are fed to the “H Beam Tack welding station” for doing single point entry level tacking between the 2 Flanges & the Web to form an H configuration. Our H Beam Tack Welder is employed with necessary hydraulic fit-up cylinders which can help the operator in forming the H Beam with enormous ease. We can also provide the necessary auto adjustment Web lifting arrangement with Digital readout to know the exact position of the Web with respect to the Flanges before the Weld tacking process. The Weld tacking is done manually by the operator using Mig Welding hand torch.

The Tacked H Beam is then transferred to the Main Welding Station called the “Pull Through Welding Machine / Station” (PTW Machine). The Pull Through Welder is the heart of the entire H Beam Fabrication line. The H Beam which is only tacked at 2 pints at the entry only till this stage is positioned inside the PTW Machine with the help of the Inlet Conveyor modules. The Pull Through Welding System is equipped with the following major modules built to serve specific purposes.

List of Modules

With the help of the above machine configuration / modules, the tacked H beam is converted in to full Welded H Beam while the beam Pulls Through the Machine. The H Beams are fabricated / welded with Twin Wire Submerged Arc Welding Process which allows larger Weld deposition than conventional MIG Welding or single wire SAW process. Depending on the Thickness of the Web & Flange of the beam, various other advanced Welding processes can be employed to convert the single point tacked Beam to a fully Welded H Beam.

Various Parameters governing the Weld Quality and Fillet Sizes such as Welding Current, Voltage, Beam Traverse speed, are controlled by the PLC Controlled System.

Primo also offers the above Pull Through Beam Welding Systems in different configurations along with other accessory equipment accordingly to suit the requirement of the Customers in Steel Beam fabrication industry.

List of Accessoty Units

Why Choose PRIMO amidst competitors

“PRIMO” is a World Leader in manufacturing & supplying  of H Beam Welding System across the Globe. We are in the Welding Automation business since 1995 and we have manufactured d and exported beam welding lines since the year 1999, and till date we have installed 170+ Beam Welding Lines overseas and in India. 20 + years of core industry exposure makes us believe we are the best in the industry when it comes to Beam Welding Automation solutions.

PRIMO is the first Indian Welding Automation company to manufacture and supply Beam Fabrication Machine to elite band of customers. PRIMO has made several first time achievements when it comes to Machine upgradation features. Hence we have got a long list of satisfied customers who choses to upgrade or buy more latest Beam fabrication machinery from us. We understand A to Z requirement of Beam Fabrication industry.

We are a one stop solution provider for Beam Welding offering complete turnkey solutions, for Pre- Engineered building applications. Automation helps in not only deskilling, it results in low rework( especially in flange & web assembly).

PRIMO has got a strong foothold in Southeast Asia, Middle East & African market. We have catered to almost all the major Structural PEB giants in the market to meet their Project demands.

Our H Beam Welding is configured to Weld and Produce beams in H format or Horizontal format. When you buy a Beam Welding machine from Primo, you can be assured that your investment is on a most Up to date, Flexible, Scalable, Reliable & Proven machine design.

Most of our customers are using our machines for producing more than 1000 Tons per month production, which speaks volumes about our machines, their Capability and Reliability.

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